Emulsion Emergency？ Troubleshooting Common Problems with Your Machine

Your emulsion machine is an essential piece of equipment in your print shop. When it’s working properly, it can produce high-quality emulsions that will help you create beautiful prints. However, when your emulsion machine is not working properly, it can be a major headache.

If you’re experiencing problems with your emulsion machine, don’t panic! In this article, we’ll troubleshoot some of the most common problems and provide you with solutions to get your machine up and running again in no time.

Common Emulsion Machine Problems

1. The emulsion is not flowing properly.

Possible causes:

The emulsion is too thick.

The emulsion line is clogged.

The pump is not working properly.

Solutions:

Add water to the emulsion to thin it out.

Clean the emulsion line with a soft brush or pipe cleaner.

Check the pump for any damage or blockages.

2. The emulsion is bubbling.

Possible causes:

The emulsion is too thin.

There is air in the emulsion line.

The pump is running too fast.

Solutions:

Add emulsion thickener to the emulsion to thicken it up.

Bleed the air out of the emulsion line by opening the bleed valve.

Slow down the pump speed.

3. The emulsion is not drying properly.

Possible causes:

The emulsion is too thick.

The dryer is not working properly.

The room is too humid.

Solutions:

Add water to the emulsion to thin it out.

Check the dryer for any damage or blockages.

Reduce the humidity in the room by using a dehumidifier.

4. The emulsion is peeling off the screen.

Possible causes:

The emulsion is not properly exposed.

The emulsion is not properly dried.

The screen is not properly prepared.

Solutions:

Expose the emulsion for the correct amount of time.

Dry the emulsion completely before exposing it.

Clean the screen with a degreaser and apply a screen filler before applying the emulsion.

5. The emulsion is contaminated.

Possible causes:

The emulsion is old.

The emulsion has been exposed to chemicals or other contaminants.

Solutions:

Replace the old emulsion with new emulsion.

Clean the emulsion machine and all of its components with a strong degreaser.

Conclusion

If you’re experiencing problems with your emulsion machine, don’t despair! By following the troubleshooting tips in this article, you can get your machine up and running again in no time. And if you’re still having problems, don’t hesitate to contact a qualified technician for help.